U.S. Custom Cardboard Boxes Market Research Insight: Industry Insights, Trends and Forecast

The U.S. custom cardboard boxes market is accelerating, with forecasts predicting hundreds of millions in revenue growth between 2025 and 2034, powering sustainable infrastructure globally. The growing working population, rising urbanisation, changing meal preferences or dietary practices, expansion of the e-commerce sector, rising customisation trends, lifestyle changes, cost-effective packaging demand, and various other factors contribute profoundly to the growth of the US custom cardboard boxes market.

Last Updated: 04 April 2025 Category: Others Packaging Insight Code: 5506 Format: PDF / PPT / Excel

Principal Consultant

Deepa Pandey

Reviewed By

Aditi Shivarkar

A revenue surge in the U.S. custom cardboard boxes market is on the horizon, with growth expected to reach hundreds of millions by 2034, revolutionizing the transportation landscape.

Key Takeaways

  • By material, the paperboard segment led the market in 2024.
  • By insert type, the with insert segment held the dominating share in 2024.
  • By end use, the food and beverages segment led the market in 2024.

Market Overview

The U.S. custom cardboard boxes market is growing significantly because of the rising demand for the food & beverages and e-commerce sectors. In this market of custom cardboard boxes, the U.S. is leading among all the other countries as there is a huge working population and a continuously growing economy has led to the increasing demand for such boxes that can transport a variety of products safely. The rising trend for online ordering of products has also influenced the demand for this market as several fragile products in the electronics and home décor category require safe transportation.

The growing environmental consciousness among people has raised the demand for paper cardboard boxes to be higher than any other boxes as these are considered to be suitable in several ways. The continuously growing demand for packaging and delivery services of products has fuelled the development of this market. These boxes are high in demand due to their strength, versatility, and easy-to-customize options.

  • The rising demand for customization of packaging boxes to create an aesthetic and unique brand identity.
  • The growing influence of sustainable packaging has raised the
  • The increasing influence of the e-commerce industry with the fastest delivery service has raised the demand for cardboard boxes.   
  • The rapid growth in the industrial sector such as food & beverages, pharmaceuticals, and others has influenced the demand for cardboard boxes.
  • The rising production of biodegradable and recyclable cardboard boxes and affordable options for packaging.

AI Integration in the U.S. Custom Cardboard Boxes Market

In the U.S. custom cardboard boxes market, there is a huge impact on AI as it is widely used for manufacturing different patterns of boxes to enhance the experience of the customers. It controls the quality of the raw materials and improves the reliability of the brands in this market. It is widely used by market players to analyze real-time data and reduce wastage of raw materials. Artificial intelligence works as a catalyst in the innovation of the box market by enhancing the production, distribution, and logistics process. It will ease the process of customization in the packaging industry due to the rising trend for online ordering of products.

With the introduction of chatbots in this market it has become easy for the market players to meet consumer demand in the packaging industry. AI packaging controls temporal temperature, microorganism growth, and control gas concentration. It helps to evolve the packaging industry by optimizing the productivity of the companies and creating new designs that are convenient for users. Decreasing the labor required for the production process reduces the costs of the packaging boxes which encourages the usage of these boxes.

Market Dynamics

Rising Online Platforms and Consumer Demand: Market’s Largest Driver to Act

The growing popularity of online retail enhances the requirement for attractive and secure packaging of the products for transportation to a longer distance. The rising preference for customization of the packaging of products to provide an aesthetic appearance has raised the demand for such packaging which is affordable and according to the choice of the customers. With the rising printing industry, it influences the packaging industry due to the demand for unique design patterns. There is a rising trend for premium packaging in several industries such as food & beverages, clothing, automobiles, and many others. The growing awareness of sustainable packaging among customers has influenced the market to manufacture paper-based cardboard boxes.

The changing lifestyle of the U.S. people has influenced the demand for premium packaging which should be eco-friendly as well a huge number of people are becoming aware of the adverse effects of several packaging materials on the environment. The wide variety of industries demands a huge range of packaging boxes which need to be customized according to the requirement of the supply. As market players are concentrating on eliminating waste in the distribution market, this influences customers due to the social responsibilities focus of the companies.

Growing Technological Advancement and Innovation in the packaging Industry Enhanced the U.S. Custom Cardboard Boxes Market Potential

The continuous advancement in the packaging industry has introduced innovation in this field with intrinsic patterns of the boxes. There is a huge investment by the U.S. major market players for the research and development of a huge variety of packaging which has raised the market development profoundly. The demand for these boxes is huge in the packaging industry due to their lightweight which reduces the cost of transportation.

These are considered safe for packaging purposes as there is a requirement for packing fragile objects in several industries. These boxes are highly useful in the customization of products which enhances the potential of this industry. This custom packaging industry has evolved into the cosmetic industry due to the requirement for luxurious packaging.  The unique packaging of the products has helped the market grow as it helps to enhance the brand value of the companies.

The major focus of the market players is to produce zero-waste packaging which enhances their value in the various market variety. It contributes flexibility to businesses' development exponentially by protecting the products at the time of delivery. Personalized production of cardboard boxes enhances the potential of the market. This personalization of cardboard boxes increases the brand value by connecting with the customers.

Price Fluctuation: Market’s Restraint

The fluctuation in the charges of the raw materials has hindered the growth of this market as the packaging charges also fluctuate. The Major market players are continuously working to lower the charges of the custom cardboard boxes. This influences the development of the market with a variety of raw materials which broadens the scope of the cardboard box production.

Segmental Insights

Eco-friendly and Versatility: The Paperboard Boxes Segment Led in 2024

The paper and paperboard boxes segment dominated the market in 2024 due to its eco-friendly and versatile nature. The continuous demand for sustainable and eco-friendly packaging by customers has driven the growth of the U.S. custom cardboard boxes market. The flexibility of paper-based cardboard boxes has compelled major companies to use such packaging. These are considered to be the most appropriate material for printing which help brands to create a variety of designs and maintain uniqueness in the market. It is considered to be the most affordable option available in the packaging industry.

The growing popularity of the e-commerce industry has raised the demand for cardboard packaging as these are considered to be the safe option to transport fragile objects. These can be easily recycled to attract huge companies towards this market. The rising online shopping of the products has influenced the major market players to produce more such paper-based cardboard boxes which provide safe as well as durable packaging solutions. These are suitable for small to large scale retailers which increase it's both demand as well as production and hence this segment dominates in this market.

Focus on Advanced Designs: With Inserts Designs to Gain Popularity

The with inserts segment held the dominating share of custom cardboard boxes market in 2024. Custom cardboard boxes with inserts are particularly important for fragile or high-value products, as they offer added cushioning and stability. The inserts prevent movement within the box, reducing the risk of damage during transportation or handling. Inserts allow companies to create packaging that is specifically designed for the size and shape of the product, improving the unboxing experience. This customization helps brands enhance their presentation and increase customer satisfaction.

High Demand for Custom Packaging: Food & Beverages Segment Held Notable Share

The food & beverages segment led the market in 2024. The food and beverage industry consistently requires custom packaging solutions to ensure the freshness, safety, and appeal of products. With growing consumer interest in convenience, sustainability, and aesthetic appeal, food and beverage brands increasingly turn to custom packaging for differentiation. The demand for packaged and ready-to-eat foods has seen a significant rise, especially with more people opting for convenience. This drives the need for specialized, customized packaging solutions to keep products fresh and to stand out in the market.

Country-Wise Insights

Increasing E-commerce Industries: Market in U.S. to Boom till 2034

The impressive share of the United States in the custom cardboard packaging market is due to the rapidly growing e-commerce industries in the U.S. custom cardboard boxes market. The huge production of a variety of cardboard boxes has influenced the market to grow rapidly as it is used by a broad category of industries. The rising online orders due to changing lifestyles have influenced the market development as there is a huge demand for the safe transportation of several products.

The craft beer sector of this area is growing rapidly which has increased the custom packaging boxes as it requires custom packaging to deliver products to various places. The growing e-commerce industry and rise in the retail sector have influenced the market players to develop packaging that can protect the products from damage.

  • In October 2024, HAMDEN, Conn. announced the launch of the acquisition of Fluted Partition, a specialized unit of Valley Container. Fluted Partition is renowned for its expertise in designing and manufacturing fluted packaging elements.

Constant launch with the enhancement of packaging quality has raised this industry as other sectors such as pharmaceutical, electronics, cosmetics and many find various range and types of packaging for different products of the industry.

U.S. Custom Cardboard Boxes Market Top Companies

U.S. Custom Cardboard Boxes Market Companies

Latest Announcements by Market Leaders

  • In October 2024, the CEO of PackEdge Adam Aron expressed, “Our acquisition of Fluted Partition broadens our customizable packaging capabilities and improves our ability to offer top-tier products and services to our customers.”

Recent Developments

  • In October 2024, Pouches.com started offering custom-printed pouches and packaging for B2B customers in the U.S.
  • In August 2024, Thinkink Packaging announced the launch of Custom Frozen Food Boxes that offer optimal insulation and sustainability for the frozen food industry.

U.S. Custom Cardboard Boxes Market Segments

By Material

  • Glass
  • Paper
  • Paperboard
  • Others

By Inserts

  • With Inserts
  • Without Inserts

By End Use

  • Consumer goods
  • Electrical and electronics
  • Cosmetics and personal goods
  • Fashion accessories and apparel
  • Healthcare
  • Food & beverages
  • Others
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Meet the Team

Deepa Pandey is a market research expert in packaging with 3+ years of experience, specializing in regulatory compliance, design innovations, sustainable packaging, and delivering insights to enhance safety and efficiency.

Learn more about Deepa Pandey

Aditi Shivarkar, with 14+ years in packaging market research, specializes in food, beverage, and eco-friendly packaging. She ensures accurate, actionable insights, driving Towards Packaging 's excellence in industry trends and sustainability.

Learn more about Aditi Shivarkar

Related Insights

FAQ's

Packaging according to the requirements of the products.

Packaging that is tailored according to product demand with names of the brands.

These are widely used for protecting the products.

U.S. Customs and Border Protection, and National Institute of Standards and Technology.
U.S. Custom Cardboard Boxes Market Insights 2025 to 2034