Mono-material Plastic Packaging Film Market Sets $6.87 Bn by 2034

Mono-material Plastic Packaging Film Market Playbook, Growth Opportunities and Trends

Analysts project the mono-material plastic packaging film industry to expand from USD 4.24 billion in 2024 to USD 6.87 billion by 2034, marking a CAGR of 4.95% through the decade. In 2024, North America held the largest share of the mono-material plastic packaging film market, while Asia Pacific is set to grow the fastest. Polyethylene led by polymer type, and personal care & cosmetics dominated among end-users.

Last Updated: 17 April 2025 Category: Others Packaging Insight Code: 5519 Format: PDF / PPT / Excel

Mono-material Plastic Packaging Film Market Growth with Logistics & Distribution Solutions

The mono-material plastic packaging film market is projected to reach USD 6.87 billion by 2034, growing from USD 4.45 billion in 2025, at a CAGR of 4.95% during the forecast period from 2025 to 2034.The growing demand for recyclable and lightweight packaging and the increasing influence of online shopping have raised the demand for this market. Its high-quality protection for products and eco-friendly properties have influenced the development of this market.

Mono Material Plastic Packaging Film Market Size 2024 - 2034

Key Takeaways

  • North America led the mono-material plastic packaging film market with the highest share in 2024.
  • By region, Asia Pacific is expected to witness the highest CAGR during the forecast period.
  • By polymer type, the polyethylene packaging segment dominated the market share in 2024.
  • By end-user type, the personal care & cosmetics segment dominates the market share.

Market Overview

The mono-material plastic packaging film market plays a significant role in the packaging industry due to a rapid shift towards sustainability and rising ecological concern among people as well as brands. Mono-materials are a type of substance that is made up of a single resource or polymer throughout its whole structure. The materials that are commonly used for such packaging are Regenerated cellulose fibre (RCF), polyethylene (PE mono), polypropylene (PP), polyvinyl chloride (PVC), polyethylene terephthalate (PET), and many others. These packages are designed in such a way that they can be recycled easily several times, which boosts the market to grow rapidly.

With the growing number of recycling efforts, it reduces the ecological contamination and fulfils the guidelines associated with this field. There are several features associated with these packages, such as homogeneity, barrier properties, elasticity, compatibility, and adaptability. These are considered cost-effective packaging, enhanced supply-chain efficiency, design liberty, and high sustainability, such features attract a huge number of consumers towards this market.

Key Metrics and Overview

Metric Details
Market Size in 2024 USD 4.24 Billion
Projected Market Size in 2034 USD 6.87 Billion
CAGR (2025 - 2034) 4.95%
Leading Region Asia Pacific
Market Segmentation By Polymer Type, By End-User Industry and By Region Covered
Top Key Players Cosmo Films, Sealed Air, Jindal Poly Films, Mondi, UFlex, Constantia Flexibles, TC Transcontinental
  • It is widely used for food and beverage packaging to avoid the spoilage of food products. 
  • The rising influence of using recyclable packaging as an eco-friendly option for packaging.
  • The high elasticity and adaptability concerning designing and printing have highly attracted customers, as these are convenient to use.
  • Technical advancements have led to the development of the market due to high-quality production of packaging.

AI Integration in the Mono-material Plastic Packaging Film Market

In the mono-material plastic packaging film market, there is a massive impression of AI as it is used in the detection of the materials during the production process of the packaging. It also helps to understand the recycling capacity of the packaging, which influences major brands to use such packaging that provides detailed information. The incorporation of advanced technology has enhanced the demand for such mono-material packaging. The presence of AI-powered vision techniques can inspect and remove defective pieces before supply, which enhances the reliability of the market.

It analyzes the market demand from the gathered information and reduces the overproduction of the packaging that protects from wastage of materials. It improves the recyclability and enhances the efficiency of the packaging process. For instance, in May 2023, Huhtamaki announced the launch of three unique and powerful sustainable solutions in mono-material flexible packaging.   Companies are collaborating to bring innovation to this market, such as Mondi and Skånemejerier Partner to Introduce Mono-material Plastic Packaging.

Market Dynamics

Increasing Demand for Sustainable Packaging Drives the Mono-material Plastic Packaging Film Market
The growing demand for sustainable packaging drives the mono-material plastic packaging film market. The rising consciousness of ecological matters and the requirement for cost-effective and lightweight packaging resources. One of the major drivers of this industry is the increasing demand for sustainable packaging solutions. As customers become more conscious of the ecological influence of outdated plastic packaging, they are progressively demanding more environmentally friendly and sustainable packaging choices.

It is an excellent choice for industries seeking to decrease their ecological influence, as it is manufactured from a single category of plastic polymer and is effortlessly recyclable. One more major driver of the industry is the requirement for cost-effective and lightweight packaging resources. It is flexible and lightweight, making it suitable for a huge range of usage, comprising food & beverage packing, medical wrapping, and personal care goods. It is also a budget-friendly substitute to traditional packaging resources, which is mainly essential in fee-complex markets.

This industry is placing increasing importance on spherical financial principles. Mono-material plastic packaging is intended to be effortlessly recyclable, permitting the plastic to be recycled in the manufacturing of new packing resources. This brings into line with worldwide efforts to decrease plastic excess and minimalize the ecological impression of packaging resources. Moreover, supervisory pressures and customer requirement for sustainable goods are influencing brands to accept mono-material packaging choices. Governments and ecological administrations are applying severer guidelines on single-use plastics, encouraging industries to discover more ecologically friendly substitutes.

Continuous Innovation and Collaborations among Companies to Offer Potential

The major market players are continuously collaborating to fulfil the demand of the customers and developing eco-friendly packaging, such enhancement increases the potential of the mono-material plastic packaging film market. Packaging industries are significantly occupied with resource development to improve packaging film properties and expand the presentation while safeguarding the comfort of reusing. Together, brand owners can cooperate with packaging distributors to accept mono-material choices in their production, improving market acceptance.

Furthermore, customers are progressively arranging environmentally friendly products, offering considerable chances for corporations to revolutionize. As customers become more ecologically aware, brands that accept mono-material plastic packaging films can increase their marketplace demand and fulfil supervisory necessities more efficiently. Additionally, progress in substantial science and reusing technologies is expected to upsurge the acceptance of these films, making this a major area for investment and expansion in the packaging market.

The upsurge of online retail and e-commerce is also inducing the mono-material plastic packaging film industry. With the fast development of online marketing, there is a growing demand for packaging options that assure product security during transportation and improve the unboxing convenience. Mono-material plastic packaging films are getting popular in this situation because of their lightweight property and ease of management. They deliver an effective and budget-friendly packaging option that fulfils the requirements of the e-commerce industry while balancing sustainability aims. As online trade is constantly growing, the demand for mono-material plastic packaging films is anticipated to escalate, driven by the necessity for packaging that stabilises performance with ecological deliberations. 

Recycling Issues to Hinder the Market’s Growth

One of the major hindrances in the growth of this market is the absence of in reusing setting, which can be problematic in recycling or reusing it in major regions. Moreover, the high cost of raw resources and the absence of consciousness and consideration among customers about the assistance of sustainable packaging are also hindering the development of the industry. Inclusive, the worldwide marketplace is a speedily rising market driven by growing demand for sustainable and budget-friendly packaging solutions.

Segmental Insights

High Strength and Flexible Packaging Material: Polyethylene Packaging Market Segment Led in 2024

The polyethylene packaging segment dominated the market in 2024 due to the rising demand for flexible and high-strength packaging of the products. The high resistance occurs during adverse situations, such as the transportation and storage of the product for a longer period. This type of packaging protects products from contamination, moisture, or any external factor that can damage the packaged product. These are extensively used for substances that require stretchable packaging for airtight packaging in several sectors, such as food & beverages, pharmaceutical, and many others.

Extensive Usage of Plastic Films: Food and Beverages Packaging Market Segment Led in 2024

The food and beverages packaging segment dominated the market in 2024 due to the rising demand for plastic film packaging of food products. There are a variety of beverages available in the market that enhance the demand for packaging for the safety of the drinks for a longer period. The presence of a wide range of food products, such as snacks, frozen food, baked food, and many others, required enhanced quality packaging. Its ability to protect products from air, water, and other harmful organisms.

Regional Insights

Growing Population and Changing Lifestyle: Asia Pacific to Sustain as a Leader

Asia Pacific held the largest share of mono-material plastic packaging film market in 2024. This is due to the growing population and changing lifestyle of people, which enhances the demand for such packaging. The increasing e-commerce industry in countries such as India, Japan, China, South Korea, Thailand, and others has raised the demand for such packaging of the products. The continuously shifting of working individuals has driven this market significantly, as it requires high-quality packaging of products. The rise of investment in this sector by companies for developing high-quality packaging with an eco-friendly solution.

Increasing Requirement for Sustainable Packaging: North America to Grow Rapidly

North America is seen to grow rapidly during the forecast period. This is due to the rising population and the rising necessity for sustainable packaging in several sectors of the market. The supervisory guidelines for producing eco-friendly packaging of the products have influenced the market players in this region to develop such packaging that can be recycled efficiently. Technological advancement by the major market players such as Sonoco, Berry Global, ProAmpac, Polysack, Novolex, and many other companies is bringing an innovative packaging process to this market, which influences the growth of the market.

Mono-material Plastic Packaging Film Market Key Players

Mono-Material Plastic Packaging Film Market Companies

  • Cosmo Films
  • Sealed Air
  • Jindal Poly Films
  • Mondi
  • UFlex
  • Constantia Flexibles
  • TC Transcontinental 
  • Berry Global
  • Polyplex Corporation Ltd
  • PPC Flexible Packaging
  • Wihuri
  • Huhtamaki Group

Latest Announcements by Market Leaders

  • In April 2025, AR Packaging Highbridge, technical sales manager, Greg Mitchell expressed, “The launch of Ecoflex provides retailers with their sustainable material of choice. Instead of a reliance on PA/PE-material for their flexible thermoformed applications, Ecoflex is a recyclable mono PE film that offers comparative mechanical and impact strength. In the UK, for example, the material can be recycled at front-of-store recycling facilities that allow consumers to return polyolefin-based flexible packaging.”

Recent Development

  • In April 2025, Sumitomo Bakelite Co., Ltd. announced the launch of a mono-material film made of a polyethylene-based material, taking advantage of the company's resin blending and co-extrusion multilayer film processing technology.
  • In April 2025, AR Packaging announced the launch of recyclable mono-material polyethylene film. 
    In May 2024, Toray Industries, Inc. collaborated with Dow Inc., Comexi Group Industries, S.A.U., Sakata Inx Corporation and SGK Japan to develop a surface printing mono-material film packaging material technology.

Mono-material Plastic Packaging Film Market Segments

By Polymer Type

  • Polyethylene (PE) 
  • Polypropylene (PP) 
  • Polyvinyl chloride (PVC) 
  • Regenerated cellulose fibre (RCF)

By End-User Industry

  • Personal Care & Cosmetics 
  • Food 
  • Pharmaceutical 
  • Others

By Region Covered

  • North America
    • U.S.
    • Canada
  • Europe
    • Germany
    • UK
    • France
    • Italy
    • Spain
    • Sweden
    • Denmark
    • Norway
  • Asia Pacific
    • China
    • Japan
    • India
    • South Korea
    • Thailand
  • Latin America
    • Brazil
    • Mexico
    • Argentina
  • Middle East and Africa (MEA)
    • South Africa
    • UAE
    • Saudi Arabia
    • Kuwait
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  • Insight Code: 5519
  • No. of Pages: 150
  • Format: PDF/PPT/Excel
  • Last Updated: 17 April 2025
  • Report Covered: [Revenue + Volume]
  • Historical Year: 2021-2023
  • Base Year: 2024
  • Estimated Years: 2025-2034

Meet the Team

Deepa Pandey is a market research expert in packaging with 3+ years of experience, specializing in regulatory compliance, design innovations, sustainable packaging, and delivering insights to enhance safety and efficiency.

Learn more about Deepa Pandey

Aditi Shivarkar, with 14+ years in packaging market research, specializes in food, beverage, and eco-friendly packaging. She ensures accurate, actionable insights, driving Towards Packaging 's excellence in industry trends and sustainability.

Learn more about Aditi Shivarkar

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FAQ's

These are easily recyclable.

Polyvinyl Chloride (PVC, Vinyl).

No.

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