Caps and Closure Market Size | USD 129.61 Bn by 2033

Market Overview

The global caps and closure market is estimated to reach USD 129.61 billion by 2033, up from USD 76.52 billion in 2023, at a compound annual growth rate (CAGR) of 5.52% from 2024 to 2033.

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The caps and closure market is anticipated to grow at a significant CAGR during the forecast period. Caps and closures account for a significant portion of the packaging industry as numerous applications need them. For instance, bottles of soda and water, bottles for sports drinks and medications bottles. Depending on the particular bottle type and intended usage, a variety of caps and closures are available. The most common materials for caps and closures are polypropylene, HDPE, LDPE and LLDPE. Both general purpose caps and carbonated drinks are frequently made of HDPE and bimodal HDPE.

The increasing demand for convenience and concerns about product safety and security coupled with the growing demand for bottled water is anticipated to augment the growth of the market within the estimated timeframe. Additionally, the growing consumption of packed food along with the rising demand for carbonated drinks is also likely to contribute to the market growth. Furthermore, the increase in focus by various manufacturers on sustainable caps and closures is also likely to contribute to the growth of the market in the years to come.

Key Trends and Findings

• Concerns about sugar, content and the portion size are now more prevalent among consumers who are focused on how beverages affect their health. There is a chance to increase capacity due to the increased popularity of the nutrient-rich shot formats and reduced single-serve pack sizes. It is also true that family sizes have seen a rise in demand and consumption in recent months as a result of the pandemic. The spending patterns have shifted as more people choose to remain at home.
• Greener packaging is receiving attention from the producers, consumers as well as the legislators. Bottles that are simple to recycle are highly valued by the consumers, which has encouraged them to take constructive action. An increasing amount of recycled materials are used, which shows how committed the industry is to implementing a circular economy model. Both the bottle and the caps can benefit from the sustainability trends.
• To reduce the total cost of ownership, preserve the integrity of the packaging, maintain the beverage inside as well as guarantee an exceptional customer experience, quality and innovation are essential.
• The North America region is expected to grow at a CAGR of 4.60% during the forecast period owing to the robust food and beverage industry and stringent regulatory standards in the pharmaceutical sector.
• The Asia-Pacific region held considerable market share of 39.24% in the global market. This is attributable to the rapid urbanization, increasing disposable incomes as well as the escalating middle class.

Market Drivers

Growing Demand from Packaged Food and Beverages

The food and beverage industry is growing considerably owing to the increasing urbanization, population growth and technological advancements. According to the World Bank, about 4.4 billion people or 56% of the world's population, live in cities. By 2050, over seven out of ten people will live in the cities as a result of this trend, with the urban population predicted to have more than doubled from its current level. This increase in urbanization as well as the hectic lifestyles has shifted the consumer preferences towards ready-to-eat meals, convenience foods and beverages that provide quick consumption along with easy portability. Additionally, the global rise in disposable incomes coupled with the growing middle class and increase in spending on the branded packaged foods and beverages is also likely to contribute to the market growth during the forecast period.

Furthermore, according to a study by Water Quality Association, seven out of ten households (71%) bought bottled water. The convenience and flavor were the two main drivers that prompted people to buy bottled water. Not surprisingly, 61% of people who purchase bottled water believe it to be "more effective than tap water," while only 33% believe it to be "of the same quality as tap water." Customers also believe that bottle water is more portable and easily obtainable than other options. Positive environmental and social lifestyles are also promoted by bottled water firms through their advertising.

This has increased its demand which in turn is expected to support the growth of the market. Packaging options for the food and beverage industry are needed for anything from pods of coffee to bottles for beverages to plastic food containers. Depending on the product, food and beverage caps and closures may need to resist severe temperatures and prevent leakage.

Market Restraints

Rising Environmental Concerns

The increasing environmental concerns and the negative impact of plastic waste are likely to hamper the growth of the market during the forecast period.  According to the data by United Nations, an estimated 430 million tonnes of plastic is generated by the humans each year, two thirds of which are disposable goods that end up in the trash, the ocean and sometimes even in the human food supplies. Less than 9% of the plastic trash is truly recycled after losses, with 46% of it being landfilled, 22% becomes litter, and 17% is being burned and 15% being collected for recycling. In addition to the harming soil and the groundwater and choking the marine life, this pollution can have negative effects on the human health.

Furthermore, concerns also exist over the negative effects of the chemicals used to make plastics so durable. Chemicals may seep into the water and soil sources when plastics are disposed of in the landfills or left in marine or the land. A number of phases in the plastic value chain, including the extraction and transportation of the fossil fuels, their manufacture and disposal, and their incineration and recycling, are also linked to greenhouse gas emissions. With 0.9 metric tons of net CO2 emissions produced for each metric ton of the plastic burned, combustion is the largest source of greenhouse gas emissions.

Also, according to the Organization for Economic Co-operation and Development, emissions generated by the plastics lifespan are predicted to more than double, exceeding 4.3 billion tons of greenhouse gas emissions by 2060. Greenhouse gas emissions from the manufacturing, usage and disposal of the plastics can affect the resilience and the natural adaption processes in addition to contributing to the climate change. These factors are likely to limit the caps and closures market growth within the estimated timeframe as it uses plastic as a major raw material for its production and the increasing regulations and standards by the government bodies and associations aimed at reducing plastic waste and promoting circular economies.

Market Opportunities

Consumer Demand for Sustainability

With the goal to promote more environmentally friendly packaging options, manufacturers are progressively adopting lower weight caps and closures as customer consciousness of environmental problems increases. Smaller diameter neck trims and closures, once typically linked with inexpensive brands, are becoming more and more popular choices for premium companies. By lowering cycle times, light-weighting can increase production efficiency by reducing component weight and raw material cost-per-piece. Furthermore, they are also termed as sustainable option in respect to circularity. Leading the way in this trend, innovative caps and closures have sparked an innovation in tooling that makes it possible to manufacture lightweight, sustainable designs in a flexible and economical way.

For Instance,

• Under the brand SCGC GREEN POLYMERTM, SCG Chemicals (SCGC) created unique high density polyethylene resins, SX002JA and SX002J, using more effective SMXTM technology which provides exceptional strength in accordance with consumer and brand owner demands for minimizing the plastic usage without compromising the end product's quality and safety. SX002JA's 2 gram lightweight cap has been qualified under the Coca-Cola standard.
• In May 2024, the initial product from Origin Materials' revolutionary all-PET cap and closure manufacturing technology was introduced. The primary product in the line is one of the lightest CSD (carbonated soft drink) cap in the world, made of 100% PET and able to be made out of either virgin or recycled PET (rPET). It is compatible with the PCO 1881 neck finish.
• In April 2024, TotalEnergies and BERICAP collaborated to introduce a closure that complies with DIN 60 lubricant specifications and uses 50% post-consumer recycled plastic (PCR) in 20-liter lubricant packaging. These new closures, which are composed of 50% PCR material, will be installed on the 20-liter premium lubricant cans manufactured in France and Belgium by TotalEnergies Lubrifiants. Through a progressive integration of the new recycled closures on its numerous lubricant lines, TotalEnergies Lubrifiants hopes to lower its usage of virgin plastic. The strategy and dedication of the partners to advancing the circular economy are in line with this innovation. This continuous innovation in producing eco-friendly materials that reduce waste and enhance recyclability is likely to offer growth opportunity for the caps and closures market in the years to come.

How AI is Revolutionizing the Caps and Closures Market

Artificial Intelligence (AI) is poised to significantly enhance the Caps and Closures market by driving innovation, efficiency, and market growth. AI technologies are transforming various aspects of the industry, from manufacturing to consumer engagement. In manufacturing, AI-driven predictive maintenance can foresee equipment failures, minimizing downtime and improving operational efficiency. Machine learning algorithms optimize production processes by analyzing data to refine quality control and reduce waste, ensuring consistent product quality.

AI is also enhancing design capabilities, with advanced algorithms enabling the development of more functional and aesthetically pleasing caps and closures. These innovations cater to evolving consumer preferences and industry requirements, such as sustainability and convenience. Furthermore, AI-powered market analysis tools provide valuable insights into consumer trends and preferences, allowing companies to tailor their products and marketing strategies effectively.

On the consumer front, AI enables personalized packaging solutions, improving user experience and driving brand loyalty. Overall, AI integration in the Caps and Closures market is not only boosting operational efficiency but also fostering innovation, leading to accelerated growth and a more dynamic market landscape.

Key Segment Analysis

Material Segment Analysis Preview

The plastic segment captured a significant market share of 57.80% in 2023. Since plastics are inexpensive to make in large quantities and have a low density, plastic closures and caps are among the most extensively used products. Additionally, its lightweight design reduces the cost of the bulk shipment. Also, plastic is quite adaptable and can take on a wide range of shapes. Among the most widely used and resilient polymers that may be utilized to make an airtight seal and stop any products from leaking in storage are the polypropylene and polyethylene. The majority of the plastic closures and caps are made to be extremely recyclable and reusable, which makes them perfect for environmentally conscious companies. Owing to its many advantages, plastic is now the most widely used material for closures and caps across a variety of sectors.

Application Segment Analysis Preview

The food and beverages segment captured a significant market share of 40.36% in 2023. This is owing to the extensive use of caps and closure in products such as bottled water, juices, dairy products, carbonated drinks and alcoholic beverages. The high revenue of these essential commodities is expected to drive substantial demand for the different packaging options. Additionally, major influence on the present trends in the food and beverage industry comes from the younger customer groups. Bright, dramatic colors make a product visually appealing and make it stand apart at the point of sale. Exotic flavors and striking colors are the main focus here. Consumers get excited about new beverages with eye-catching colors, like the 2023's Viva Magenta and are more likely to make spontaneous purchases. These numerous interesting impressions combine taste and color in novel ways to produce the singular sensory experiences. This is expected to support the growth of the segment and in turn increase the demand for caps and closures in the near future.

Regional Insights

Asia Pacific held largest market share of 39.24% and is expected to grow at a fastest CAGR of 7.02% during the forecast period in the global caps and closure market. The rising consumption of bottled water, soft drinks, and alcoholic beverages is projected to contribute to the growth of the market across the region. Furthermore, growth of e-commerce platforms coupled with the increasing preference for online grocery shopping is likely to support the regional growth of the market. Additionally, rapid urbanization and industrialization, rising disposable incomes as well as the changing lifestyles with the increasing disposable income is also anticipated to augment the growth of the market in the region.

North America is expected to grow at a considerable CAGR of 4.60% during the forecast period. This is due to the growing preference for convenience products, such as ready-to-eat meals and on-the-go beverages across the region. Also, the increasing demand for premium and the specialty products, particularly in the food, beverage and cosmetic sectors is further expected to drive the demand for labels in the years to come. Furthermore, the shift towards sustainable practices to meet regulatory requirements and consumer expectations along with the strong recycling initiatives is also expected to support the regional growth of the market in the years to come.

Navigating the Supply Chain in the Caps and Closures Market

In the caps and closures market, the supply chain plays a crucial role in ensuring the seamless flow of products from manufacturers to end-users. The process begins with raw material procurement, where suppliers provide essential inputs like plastics, metals, or composites. These materials are then transported to production facilities where they are transformed into various types of closures, including screw caps, dispensing caps, and aerosol closures.

Manufacturers must manage complex logistics to maintain efficient production schedules and meet market demands. This involves coordinating with suppliers for timely delivery of raw materials and managing inventory levels to avoid disruptions. Once produced, caps and closures are distributed through a network of wholesalers and distributors who ensure the products reach diverse end-users, including food and beverage companies, pharmaceuticals, and consumer goods industries.

Effective supply chain management in this market requires close collaboration between manufacturers, suppliers, and distributors to optimize production efficiency and reduce lead times. Additionally, leveraging technology for real-time tracking and inventory management helps in adapting to market fluctuations and ensuring timely delivery, thereby enhancing overall market responsiveness and customer satisfaction.

Recent Developments by Key Market Players

February, 2024: With the inclusion of recycled fillers and up to 60% ocean-bound plastic trash, Avient Corporation announced that it is expanding its line of Gravi-TechTM REC Recycled Formulations, bringing the portfolio's total recycled content to 98%. When compared to metals that are typically used in high-end package caps and closures, the new grade offers more design flexibility and efficient processing.

February, 2024: Aptar Closures announced the launch of Future Disc-Top closure. Future Disc Top was created by keeping e-commerce in mind and features a locking/unlocking ring to keep it safe during delivery and reduce breakage or leakage. The closure is capable of withstanding transport hazards often seen during the shipping and handling since it complies with Amazon ISTA-6.

September, 2023: Silgan Dispensing announced the launch of MeaSURE 2. With a single press, this self-measuring, automated dosing closure reliably administers the correct volume of liquid. The chance to amaze customers with the simplicity, precision, and free of mess dispensing which a self-dosing closure assures is presented by this next iteration of the MeaSURE closure.

Key Market Players

Some of the key players in caps and closure market are BERICAP Holding GmbH, Avery Dennison Corporation, Crown Holdings, Inc., Guala Closures S.p.A, Amcor Limited, Aptar Closures, Avient Corporation, Silgan Dispensing, Nippon Closures Co., Ltd., and Closure Systems International, Inc., among others.

Market Segments

By Material

• Plastic
• Metal
• Others

By Product

• Dispensing Caps
• Screw Closures
• Crown Closures
• Aerosol Closures
• Others

By Application

• Food and Beverages
• Pharmaceutical
• Consumer Goods
• Personal Care and Cosmetics
• Others

By Region

• North America
  • U.S.
  • Canada
  • Mexico
• Europe
  • U.K.
  • France
  • Germany
  • Italy
  • Spain
  • Rest of Europe
• Asia Pacific
  • China
  • Japan
  • India
  • South Korea
  • South-East Asia
  • Rest of Asia Pacific
• Latin America
  • Brazil
  • Argentina
  • Rest of Latin America
• Middle East and Africa
  • GCC Countries
  • South Africa
  • Rest of Middle East and Africa