Non-Corrugated Boxes Market Size, Trends, Growth Rate | 7.5%

Non-Corrugated Boxes Market to Boost USD 137.79 Bn by 2034

The Non-corrugated Boxes Market Size to rise from USD 72.12 bn in 2025 to reach USD 102.56 bn by 2030. Key factors fueling growth include rising demand for premium and aesthetic packaging, especially in consumer electronics, cosmetics, and gift sectors. Asia Pacific led the market in 2023, with telescopic boxes and packaging thickness between 1.5mm to 2.5mm dominating due to their versatility and protection.

Non-Corrugated Boxes Market Companies, Share, Forecast 2023 - 2034

The global non-corrugated boxes market size reached USD 67.22 billion in 2024 and is projected to hit around USD 137.79 billion by 2034, expanding at a CAGR of 7.5% during the forecast period from 2024 to 2034. Due to rising trend of the fancy gift boxes the demand for the non-corrugated boxes increased which is estimated to drive the growth of the non-corrugated boxes market over the forecast period.

Non-Corrugated Boxes Market Revenue 2023 - 2034

Unlock Infinite Advantages: Subscribe to Annual Membership

Major Key Insights of the Non-Corrugated Boxes Market

  • Asia Pacific led the market with the largest share in 2023.
  • By product type, the telescopic box segment dominated the market with the largest share in 2023.
  • By thickness, the thickness between 1.5mm to 2.5mm segment dominated the non-corrugated boxes market in 2023.
  • By end use, the consumer electronics segment shows a significant growth rate during the forecast period.

Non Corrugated Boxes Market: Lightweight Packaging Option

A non-corrugated box is a type of packaging box that does not have the fluted or ribbed layer found in corrugated boxes. Non-corrugated boxes are typically made from a single layer of material, such as cardboard, paperboard, or plastic. They lack the internal layer of fluted paper that corrugated boxes have. Common materials used for manufacturing non-corrugated boxes is paperboard, plastic, and cardboard among others. Plastic is in non-corrugated boxes manufacturing for meeting more durable and moisture-resistant packaging needs. Non-corrugated boxes are usually less durable than corrugated boxes because they lack the additional layer that provides cushioning and strength. They are often lighter, which can be beneficial for reducing shipping costs.

Non-corrugated boxes are often used for consumer goods, such as food products, electronics, or cosmetics, where the packaging is more about presentation than protection. Non-corrugated boxes are suitable for storing items that do not require heavy-duty protection. Non-corrugated boxes are used in promotional or gift packaging where aesthetics are more important than the durability. The non-corrugated boxes are generally cheaper to produce than corrugated boxes due to simpler manufacturing processes. Non corrugated box are easier to print and customize for branding and marketing purposes. Overall, non-corrugated boxes are best suited for applications where high durability is not a critical factor and where the focus is on appearance and cost efficiency.

For retail packaging, non-corrugated boxes are frequently utilized where aesthetics are important. The product's visual attractiveness and branding can be improved with ease by adding high-quality printing, embossing, and other design components. The cost of producing non-corrugated boxes, like those composed of paperboard or thin cardboard, is typically lower than that of corrugated boxes. Their cost-effectiveness may make them a more desirable option for companies trying to reduce their packaging costs. The global packaging market size is estimated to grow from USD 1.20 trillion in 2022 to reach an estimated USD 1.58 trillion by 2032, growing at a 3.16% CAGR between 2023 and 2032.

Retail packaging for a lot of consumer goods, including food, cosmetics, and electronics, uses non-corrugated boxes. These boxes offer an excellent mix of display and protection. Many non-corrugated boxes are made from recyclable materials, which aligns with sustainability goals. Consumers and companies increasingly prioritize environmentally friendly packaging solutions. Overall, combination of lower costs, aesthetic and appealing presentation, and practicality contributes to the higher sales of non-corrugated, particularly for retail and consumer goods.

5 Key Factors Driving Non-Corrugated Boxes Market Growth

  • Increasing regulatory support is estimated to drive the growth of the market over the forecast period.
  • Increasing focus on cost reduction and production efficiency can drive the specialty market growth further.
  • The key players operating in the market are focused on geographic expansion and launching their brand in other countries which is expected to drive the growth of the non-corrugated boxes market in the near future.
  • Increasing launch of the new policy by the government to support equipment monitoring and packaging solution is expected to drive the growth of the market over the forecast period.
  • Rising adoption of the inorganic growth strategies like merger to manufacture the innovative design boxes is estimated to drive the growth of the non-corrugated boxes market during the forecast period.

How Can AI Improve the Packaging Industry?

AI algorithms can help optimize non-corrugated box designs for strength, durability, and material efficiency, reducing waste and improving performance. Machine learning can predict equipment failures and maintenance needs, minimizing downtime and extending the lifespan of manufacturing machinery. AI can improve inventory management and forecasting, ensuring optimal stock levels and reducing lead times.

Computer vision systems powered by AI can inspect non-corrugated boxes for defects and inconsistencies more accurately than human inspectors. AI-driven analytics can provide insights into customer preferences and trends, allowing companies to tailor their products and services more effectively. AI can drive automation in manufacturing processes, including cutting, folding, and assembling boxes, increasing production speed and reducing labor costs.

Companies that packages goods ought to investigate how artificial intelligence (Al) functions in intelligent packaging systems. Al is a multi-benefit game changer. Examine smart packaging and Al in more detail to see why they are so advantageous for any business that packages goods.

Non-Corrugated Boxes Market Demand

Aesthetics & Premium Packaging to Promote Growth

Modern consumers value the overall experience of purchasing and unboxing products. Premium packaging enhances this experience, making it more memorable and satisfying, which can lead to increased brand loyalty.  In a competitive market, businesses use aesthetic and premium packaging to stand out from competitors. High-quality packaging can help a product attract attention on shelves and online, thereby boosting sales and brand recognition. The rise of social media platforms encourages consumers to share their experiences, including unboxing videos and photos. Attractive packaging can enhance social media presence and create organic marketing opportunities. Premium packaging often conveys a higher perceived value of the product inside. Consumers are willing to pay more for products that come in high-quality, well-designed packaging, as it suggests better quality and exclusivity.

Non-corrugated boxes, such as those made from rigid or paperboard materials, are often used for premium and luxury packaging due to their superior appearance and durability. As consumer preference shifts towards aesthetically pleasing packaging, the demand for non-corrugated boxes increases. The key players operating in the beauty and cosmetics field are adopting inorganic growth strategies like partnership to launch brand in exclusive packaging which is estimated to fuel the growth of the non-corrugated boxes market over the forecast period. Increasing launch of new cosmetic and beauty brands are rising the demand of the non-corrugated boxes market, which is estimated to drive the growth of the non-corrugated boxes market over the forecast period.

For instance,

  • In May 2024, Sally Hansen, beauty brand, signed partnership with LoveShackFancy, beauty and wellness company and Huhtamäki Oyj, packaging company to launch its nail polish range in exclusive packaging which will attract the teenage girls. The nail polish box packaging included a floral sticker graphic which is representative of LoveShackFancy’s style.

Non-Corrugated Boxes Market Restraint

Competition from Alternatives and High Manufacturing Cost

The non-corrugated boxes often face competition from the other alternative packaging options and which are lower in cost as compared to it which is major restraining factor for the non-corrugated boxes market. Non-corrugated boxes, such as those made from rigid paperboard or specialty materials, are often more expensive to produce compared to corrugated alternatives. This higher cost can be a barrier, especially for budget-conscious businesses. Non-corrugated boxes generally offer less protection against impacts and rough handling compared to corrugated boxes, which may limit their use for shipping or handling products that require robust protection. Although many non-corrugated boxes are recyclable, some types may not be as easily recyclable as corrugated boxes.

This can be a concern for companies and consumers focused on sustainability. The production processes for non-corrugated boxes can be more complex and time-consuming, which might limit scalability and increase lead times. In some regions, the market for non-corrugated boxes may be saturated, making it challenging for new entrants to gain a foothold or for existing companies to expand. If consumer preferences shift back toward more practical and cost-effective packaging solutions, the demand for non-corrugated boxes may decrease. The availability and adoption of alternative packaging materials, such as flexible packaging or biodegradable options, can also limit the growth of non-corrugated boxes.

Non-Corrugated Boxes Market Opportunity

Rising Trend of Custom Packaging Solutions and Gift Packaging Sector

Businesses are increasingly seeking customized packaging that reflects their brand identity. Non-corrugated boxes offer excellent opportunities for unique and branded packaging designs. The demand for unique and high-quality gift packaging provides an opportunity for non-corrugated boxes, which are often used for special occasions and premium gifts. The expanding e-commerce industry creates a demand for high-quality packaging that enhances the customer experience. Non-corrugated boxes, often used for premium and luxury items, are well-suited for this purpose. As unboxing becomes a significant part of the consumer experience, brands are investing in packaging that provides a premium and memorable unboxing experience, leveraging non-corrugated boxes. The key players operating in the market are booming their business by offering customized gift packaging using non-corrugated boxes, which estimated to create lucrative opportunity for the growth of the non-corrugated boxes market over the forecast period.

For instance,

  • In July 2024, Rakhibazaar, online Rakhi store, has revaled the launch of an exclusive and premium collection of Rakhi gift hampers to make Rakhshabandhan festival special. They launched the various options for customization with diverse preferences of customers, from traditional Rakhi gift hamper to kids Rakhi gift hamper.

Government Initiatives to Reduce Packaging Cost

  • In July 30, 2024, Goods and Services Tax Council, revealed the reduction of the GST (Goods and Service Tax) on carton boxes from 18% to 12%. The print-packaging industry reported significant boost for the print-packaging sector from the decision, which covers carton boxes and containers composed of corrugated and non-corrugated paper or paperboard.

Non-Corrugated Boxes Market Segment Insights

Telescopic boxes Customization Trend to Promote the Segment

The telescopic box held the dominating share of the non-corrugated boxes market in 2023. Telescopic boxes offer adjustable sizes and configurations, which makes them versatile for various applications. This adaptability attracts a wide range of industries, from logistics to retail. Their ability to extend and retract allows for efficient use of storage space, reducing shipping and warehousing costs. This efficiency appeals to businesses seeking cost-effective solutions. Telescopic boxes provide better protection for goods during transit due to their customizable fit, leading to fewer damages and returns, which is a key consideration for manufacturers and retailers. Manufacturers continuously innovate with new materials and designs, enhancing performance and appealing to customers looking for specialized packaging solutions.

Many telescopic boxes are designed with recyclable or eco-friendly materials, aligning with the growing demand for sustainable packaging solutions. Hence, the telescopic boxes offer flexibility, alignment and efficiency with current non-corrugated boxes market trends and contribute to their significant growth in the packaging industry. The key players operating in the market are focused on developing the new product to expand its product portfolio, which is estimated to drive the growth of the non-corrugated boxes market over the forecast period.

For instance,

  • In July 2024, The Boxery, a company focused on providing packaging solutions, unveiled the introduction of the innovative telescoping outer boxes. The telescopic outer boxes offer exceptional protection and durability since they are constructed from premium materials. The adjustable feature comes in especially handy for sending long objects, which can often be difficult to package using conventional methods. Businesses can cut waste and increase efficiency by utilizing telescopic outer boxes, which will ultimately save time and money.

Thickness between 1.5mm to 2.5mm to be Widely Prominent

The thickness between 1.5mm to 2.5mm segment held the largest share of the non-corrugated boxes market in 2023. The thickness of a product, such as a box, can impact sales growth in various ways. If a box is designed with a thickness between 1.5 mm and 2.5 mm, it can handle the goods inside it very well. A thicker box generally offers better protection for the contents, which can reduce damage during shipping and handling. This added durability can appeal to consumers and businesses concerned with quality and safety. Thickness of packaging between 1.5 mm to 2.5 mm often feels more premium and sturdy, which can enhance the perceived value of the product inside. Consumers might be willing to pay more for products that are well-protected and come in high-quality packaging. Offering boxes with a specific thickness can help a brand differentiate itself from competitors. A well-designed, durable box can be a key selling point and a factor in a consumer’s purchasing decision.

For instance,

  • In April 2024, Baccarose Perfumes & Beauty Products Private Limited, beauty products manufacturing and suppling company, revealed the launch of the new premium perfume range “Eternal Journey”. The Baccarose Perfumes revealed the intent of collaboration with telescopic box packaging company enhance the appearance of its packaging.

Consumer Electronics Segment to Hold Largest Share

The consumer electronics segment held the dominating share of the non-corrugated boxes market in 2023. In the consumer electronics sector, packaging plays vital roles. It safeguards the product from physical damage during shipping and handling, ensuring that the electronics arrive in good condition and function properly. Non-Corrugated boxes assists to serves as a key marketing tool, communicating the brand's identity and values. As non-corrugated boxes are printable and gives large space for printing even includes logos, colors, and designs that appeal to consumers and differentiate the product from competitors. Non-corrugated materials allow for advanced printing and finishing techniques, which can showcase the brand and product features more prominently.

This can be crucial for attracting consumers and conveying high value. It provides essential information about the product, such as features, specifications, and instructions for use. This helps consumers make informed purchasing decisions and facilitates ease of use. Non-corrugated materials like moulded plastic, high-quality paperboard, and foam offer a more polished and visually appealing presentation. They enhance the overall look and feel of the product, aligning with the premium image of many electronics.

Developing advanced packaging solutions that offer better protection for fragile electronics can improve product safety and reduce returns, leading to increased use of high-quality packaging materials. Offering customizable non-corrugated box packaging options that cater to individual preferences or limited editions can create a sense of exclusivity and boost consumer interest, thereby driving growth in the non-corrugated boxes market. As the consumer electronics market expands, increased competition among brands can lead to more investment in packaging to differentiate products, thus driving growth in the packaging sector. Moreover, increasing launch of the new consumer electronics goods has risen the demand for the non-corrugated boxes which is estimated to drive the growth of the segment over the forecast period.

For instance,

  • In February, 2024, Square Enix Holdings Co., Ltd., video game company, revealed the launch of the Final Fantasy VII Rebirth.
  • In January, 2024, Ryu Ga Gotoku Studio, video game developing company, unveiled the introduction of the Like a Dragon: Infinite Wealth. Moreover, in June, 2024, Bungie Inc., video game company, revealed the launch of the Destiny 2: The Final Shape.

Asia's Rapid Industrialization: To Mark the Lion's Share

The Asia Pacific region is estimated to grow at the fastest rate over the forecast period. Rapid urbanization and the development of modern retail formats are increasing the demand for sophisticated packaging solutions that can attract consumers and enhance the shopping experience. The boom in e-commerce in Asia Pacific region has led to a rise in demand for packaging that enhances product presentation and provides a better unboxing experience. Non-corrugated boxes are often used for premium packaging in online retail. A growing middle class with higher disposable incomes in Asia Pacific is driving demand for higher-quality and aesthetically pleasing packaging.

Non-corrugated boxes, such as those made from rigid paperboard, are often perceived as more luxurious. Companies in Asia Pacific are increasingly focusing on brand differentiation through unique and high-quality packaging. Non-corrugated boxes offer better customization options and a premium feel, helping brands stand out. There's a growing emphasis on sustainability and eco-friendly packaging. Non-corrugated options often use recyclable or biodegradable materials, aligning with consumer preferences for environmentally responsible products. Increasing development in Pharma and medical device industry in Asia Pacific is also key factor responsible for rise in demand for the non-corrugated packaging in Asia Pacific region.

Expansion of Food Services: North America's Potential Rise

North America is observed to grow at the fastest rate in the non-corrugated boxes market during the forecast period. The surge in online shopping in North America has driven demand for non-corrugated boxes of packaging, including non-corrugated boxes, which are often used for premium and specialized packaging needs. There is a growing preference for aesthetically appealing and high-quality packaging. Non-corrugated boxes, such as those made from rigid paperboard, are often chosen for their superior appearance and durability.

There is a growing preference for aesthetically appealing and high-quality packaging. Non-corrugated boxes, such as those made from rigid paperboard, are often chosen for their superior appearance and durability. There's a growing preference for convenience foods, healthier options, and premium products due to busy lifestyle in North America. This shift in consumer behaviour is driving innovation and expansion in the food sector in North America. Increasing launch of the new food center has risen the demand of the non-corrugated boxes in North America is estimated to drive the growth of the non-corrugated boxes market in the North America region.

  • In April 2024, Walmart Inc., retail corporation headquartered in Arkansas, U.S., revealed the launch of the private-label food brand named ‘bettergoods” in U.S.

According to the data published by the Food & Beverage Association, non-profit organization, based in U.S. reported 22.3% growth in the food and beverages industry in 2023 in U.S. in comparison to pervious year that is 2022.

New Advancements in Non-Corrugated Boxes Industry

  • In March 14, 2024, IMEX Vision, packaging solutions providing company, revealed the introduction of the Adama, a suite of fully sustainable paper and fiber boxes for take-away food packaging.  The Adama is company’s new plastic-free range which is focused on providing foodservice packaging.

Non-Corrugated Boxes Market Key Companies

  • Caraustar Industries Inc.
  • DS Smith Plc
  • Georgia-Pacific Corporation
  • International Paper
  • Klabin SA
  • Clearwater Paper Corporation
  • Graphic Packaging Holding Company
  • WestRock
  • Smurfit Kappa Group
  • Emenac Packaging USA
  • Deluxe Packaging, Inc
  • Mondi group
  • Stora Enso
  • BioPak UK
  • Creative Corrupack

Non-Corrugated Boxes Market Segments

Product Type

  • Hinged lid Box
  • Telescopic Box
  • Shoulder Neck Box
  • Collapsible Box
  • Others (Rigid Sleeve Box, etc.)

By Thickness

  • Thickness up to 1.5 mm
  • Thickness between 1.5mm to 2.5mm
  • Thickness above 2.5mm

By End Use

  • Food & Beverages
  • Fashion Accessories & Apparel
  • Cosmetic & Personal Health Care
  • Consumer Electronics

By Region

  • North America
    • U.S.
    • Canada
  • Europe
    • Germany
    • UK
    • France
    • Italy
    • Spain
    • Sweden
    • Denmark
    • Norway
  • Asia Pacific
    • China
    • Japan
    • India
    • South Korea
    • Thailand
  • Latin America
    • Brazil
    • Mexico
    • Argentina
  • Middle East and Africa (MEA)
    • South Africa
    • UAE
    • Saudi Arabia
    • Kuwait
  • Insight Code: 5230
  • No. of Pages: 150
  • Format: PDF/PPT/Excel
  • Published: August 2024
  • Report Covered: [Revenue + Volume]
  • Historical Year: 2021-2022
  • Base Year: 2023
  • Estimated Years: 2024-2033

About The Author

Asmita Singh is a distinguished author and consultant in the packaging industry, recognized for her unwavering passion for knowledge discovery and her commitment to providing actionable insights. She holds an MBA from the University of Mumbai and a degree in Packaging Engineering from the Indian Institute of Packaging (IIP), equipping her with a solid foundation in both business and technical aspects of packaging. With extensive experience in packaging consulting, Asmita has successfully implemented advanced research methodologies across various packaging categories, including flexible packaging, rigid packaging, sustainable packaging, and smart packaging. She generates high-quality data and delivers meaningful results that drive innovation and efficiency. Her expertise spans the globe, offering valuable consulting services to businesses seeking to enhance their packaging strategies. Asmitas work is characterized by a dedication to excellence and a keen understanding of the latest trends and technologies shaping the future of packaging.

FAQ's

The global non-corrugated boxes market size is projected to hit around USD 137.79 billion by 2034

7.5% is the growth rate of the non-corrugated boxes industry.

Caraustar Industries Inc., DS Smith Plc, Georgia-Pacific Corporation, International Paper, Klabin SA, Clearwater Paper Corporation, Graphic Packaging Holding Company, WestRock, Smurfit Kappa Group, Emenac Packaging USA, Deluxe Packaging Inc., Mondi Group, Stora Enso, BioPak UK, and Creative Corrupack are key players in the packaging industry are the prominent players operating in the non-corrugated boxes market.